Commissioning & Startup
Hands-on commissioning and startup support for industrial automation in Ontario — IO checks, safety validation, motion verification, and debug support through first production.
From Power-Up to Production
IO Checks & Device Validation
Every input, output, and device configuration verified before a machine is trusted to run.
Safety Validation & Interlock Testing
E-stops, light curtains, and interlocks function-tested before anyone works around the equipment.
Motion Verification
Manual and automatic motion checked through full range and cycle before production starts.
PLC & HMI Debug
Real-time logic and screen debug as the system comes online, not just a pre-written script.
Production Support
Staying on through first production runs — that's usually when the real issues surface.
Third-Party Equipment Support
Commissioning equipment we didn't build, when the OEM isn't available or support has ended.
Power-Up Is the Start, Not the Finish Line
Pre-Commissioning Review
Drawings, sequence of operations, and risk assessment reviewed before anyone touches the equipment.
IO & Device Checkout
Every input, output, and networked device verified against the design before power is applied to motion.
Safety Validation
E-stops, interlocks, and light curtains tested and validated against the risk assessment or PHSR.
Motion & Sequence Verification
Manual motion first, then automatic sequence, checked through full range before production parts run.
Production Trial
Running real parts at rate, with debug support on hand for whatever the trial actually surfaces.
Handover & Support
Documentation updated to as-commissioned, with support available as production ramps up.
On-Site Commissioning & Installation
- • New equipment being introduced to a line
- • Existing equipment being modified or upgraded
- • Third-party equipment with no support on site
- • Equipment installed but never fully commissioned or validated
Common Questions
Do you commission equipment you didn't build?
Yes. Third-party and OEM equipment is a regular part of our commissioning work, especially when the original supplier's support has ended.
What's included in safety validation during commissioning?
E-stops, interlocks, light curtains, and other safety functions are tested against the risk assessment or PHSR before the equipment runs production.
Do you stay on site through first production?
Yes, when scoped that way. First production runs are usually when real issues surface, so we plan for debug support through that stage, not just power-up.
Can you commission equipment that's already installed but not running?
Yes. We regularly pick up commissioning on equipment that was installed and then stalled — reviewing what's been done before continuing.
How long does commissioning take?
It depends on equipment complexity, safety scope, and how much of the controls work is already complete. Tell us the scope and timeline and we'll confirm what's realistic.
Ready to Discuss Your Project?
We work with plant managers, OEMs, and integrators across Ontario. Let's talk about what you need.
+1 (905) 960-9535company@gohncontrols.comSend Us a Message